COSMOPlat Intelligent Production Line

Industry-Leading Hardware and Software Integrated Intelligent Solutions Provider

Based on more than 30 years of practice in the field of industrial automation, COSMOPlat intelligent production line enables the transformation and upgrading of enterprises in the manufacturing field, empowering enterprises to realize efficient production through digital intelligence transformation. Summarizing our own digitization experience, COSMOPlat provides enterprises with industry-leading solutions such as Home Appliance Automation Production Lines, Industrial Intelligent Storage Solutions, and New Energy Battery Module Pack Lines, etc.

11000Set+

IOT Devices

120+

Customized Solutions

30Years+

Industry Experince

10Years+

Equipment Stable Operation

About Us

As a national high-tech enterprise, COSMOPlat Intelligent Production Line is one of the earliest industrial robot enterprises in China, with nearly 40 years of development history. Relying on years of core technology capabilities and accumulated solutions, COSMOPlat continues to promote the transformation and upgrading of the manufacturing industry.

Core Capability

Laser Welding
More than 30 years of experience in the application of laser welding technology
Sheet Metal Forming
Flexible and durable system based on customized solutions
Robot Application
Product design and integration capacity to meet the needs of robot customization
IoT Equipment & Data Analysis
Monitoring and managing core manufacturing operations with scientific data support
Vision Application
Self-developed light source, image collection technology and three-layer nesting algorithm
Digital Maintenance Capability
Six service centers with professional service engineer team
Project Full Stacked Service Capability
Cross-industry non-standard design/Turnkey project/one-stop supply/system integration

Solutions

Home Appliance Production Line Automation Solutions

Based on advanced laser welding and production technology, COSMOPlat provides an intelligent production system with self-diagnosis and adjustment and multi-specification products compatible production, automation, and high-tempo fast production. With nearly 40 years of experience in home appliance automation production lines, COSMOPlat focuses on advanced technology like stamping, injection molding, sheet metal forming, laser welding, and robot applications, providing a number of automatic home appliance production lines running stably for more than 10 years.
 
Core Advantages:
  1. More than 30 years of industry experience; 
  2. Experience in empowering lighthouse factory;
  3. Providing high tempo, high flexibility, fully automated customized solutions;
  4. Strong after-sales maintenance service.
 
Application Scenario:
  1. Washer Drum Production Line Solution: fast production with 18-second beat;
  2. Washer Cabinet Stamping Riveting Production Line: fast production with 16-second beat; 
  3. Refrigerator Door Cabinet Automatic Production Line: achieving single-door or multi-door refrigerator door shell production; 
  4. Dishwasher Tub Automatic Riveting Production Line: 15 dishwasher tub models, 25 seconds production cycle.

Industrial Intelligent Storage Solutions

Based on the lighthouse factory planning capability and experience, COSMOPlat provides customers with intelligent stereoscopic warehouse, AGV logistics distribution and other intelligent software and hardware integrated systematic solutions, offering one-stop services covering project planning consultation, project design, system simulation, production facilities, installation and commissioning, after-sales, etc. 

Core Advantages:
  1. Adopting shunt design to establish independent channels for personnel, equipment and material pass in and out, achieving the human – equipment – material safety operation; 
  2. Introducing the “supermarket” concept, setting up mold supermarket, tool supermarket, material supermarket, etc. for fine operation, achieving accurate management of materials; 
  3. Unified and centralized material supply system for reasonable resources allocation and optimization of production rhythm, achieving maximum productivity; 
  4. Establishing waste collection system and product unloading system to carry out centralized sorting and conveying, effectively separating products from production line and realizing the manless production.
Application Scenario:
  1. Temporary storage of semi-finished products and process circulation; 
  2. Sorting of finished products; 
  3. For other special industries where requires specific environment for equipment operation or goods storage, such as medical plasma bank, vaccine bank, cold chain warehouse, etc.

New Energy Battery Module Pack Line Solutions

Based on the production demand of lithium battery module automatic assembly, COSMOPlat adopts modular and flexible design to meet the compatibility of production line and the whole line rhythm for different enterprises,  achieving production cost reduction and the stability of the production line. Our solutions adopt advanced technologies such as AGV logistics, high-speed laser welding, laser welding width online inspection, ITM, AI vision, AVI detection, high-speed EOL/DCR detection, high-speed air tightness detection, high-speed 3D vision, machine learning vision, etc. We provide aluminum shell, soft bag, round lithium battery module, Pack assembly intelligent solutions, digital empowering lithium battery production enterprises.

Core Advantages:
  1. Perfect product supply system; 
  2. Vehicle gauge level modular, high-flexible design to meet the rapid model change and production capacity enhancement; 
  3. Strong product development system; 
  4. Accurate simulation and automation to improve production line utilization, automation rate; 
  5. Laser welding and welding testing to achieve effective online monitoring, improve product quality;
  6. Strong digital support system; 
  7. Virtual debugging to shorten the field debugging cycle, reduce project costs; Excellent after-sales system.
Application Scenario:
  1. Lithium battery manufacturing; 
  2. Electric vehicles; 
  3. Energy storage power supply system; 
  4. Military equipment, aerospace; 
  5. Electric bicycle, electric motorcycle, electrical tools.

Customer Cases

Production Line Automation Renovation

Production Line Automation Renovation for X Smart Home Appliance Company

Transformation Motivation

Low degree of automation, slow production cycle, unstable welding, poor flexible production.

Empowering Scenario

Empowering Outcome

High flexibility: One production line can be compatible with the production of multiple products models (some production lines can reach nearly 20 models), greatly improving production efficiency and reducing production costs;

High tempo: Production lines of washer drum, washer cabinet, dishwasher tub can achieve the fast production of 18 second, 16 second and 25 second tempo respectively;

High quality and high stability: the product pass rate of 99%+, a number of automatic home appliance production lines have been running stably for more than 10 years;

Full automatic: The manpower of washer drum production line is reduced from 22 people to 3 people, of washer cabinet stamping riveting production line, from 25 people to 1 person;

Intelligent Storage and Logistics Project

Intelligent Storage and Logistics Project for X high-end washer factory in Shanghai

Transformation Motivation

A wide variety of raw materials and finished products; Low utilization rate of storage space; Low efficiency in materials transferring in the plant; Warehouse management highly relying on labor; Information broken or lost.

Empowering Scenario

Empowering Outcome

Greatly improving the stability and intelligence of the factory production, and increasing the storage capacity by 100% compared with the previous generation, creating a demonstration benchmark of intelligent unmanned manufacturing factory in the Yangtze River Delta.

Customer Cases

Production Line Automation Renovation

Production Line Automation Renovation for X Smart Home Appliance Company

Transformation Motivation

Low degree of automation, slow production cycle, unstable welding, poor flexible production.

Empowering Scenario

Empowering Outcome

High flexibility: One production line can be compatible with the production of multiple products models (some production lines can reach nearly 20 models), greatly improving production efficiency and reducing production costs; 

High tempo: Production lines of washer drum, washer cabinet, dishwasher tub can achieve the fast production of 18 second, 16 second and 25 second tempo respectively;
High quality and high stability: the product pass rate of 99%+, a number of automatic home appliance production lines have been running stably for more than 10 years;

Full automatic: The manpower of washer drum production line is reduced from 22 people to 3 people, of washer cabinet stamping riveting production line, from 25 people to 1 person;

Intelligent Storage and Logistics Project

Intelligent Storage and Logistics Project for X high-end washer factory in Shanghai

Transformation Motivation

A wide variety of raw materials and finished products; Low utilization rate of storage space; Low efficiency in materials transferring in the plant; Warehouse management highly relying on labor; Information broken or lost.

Empowering Scenario

Empowering Outcome

Greatly improving the stability and intelligence of the factory production, and increasing the storage capacity by 100% compared with the previous generation, creating a demonstration benchmark of intelligent unmanned manufacturing factory in the Yangtze River Delta.

Business Partners

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